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Asphalt Mixing Plant

What is Asphalt Plant?

Asphalt batch mix plant is a set of equipment specially use to produce various kind of asphalt mixture in bulk. Such as the asphalt mixture,  modified asphalt, colored asphalt mixture, etc. Asphalt mixing plant is the key equipment for the highway construction, airport construction, urban constrution, port construction, etc. For the wide application, the asphalt plant is hot sale in the market, many customers invest in the asphalt plants for sale.

SAP 3000 Hot Mix Asphalt Plant
Daswell Asphalt Plant in Site

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For the construction project, choose a high quality asphalt batching plant is extremly important. Firstly, you should find a professional and reliable manufacturer. You search and find several manufactuers, compare the quality and price provided by the different manufacturers. You’d better visit the factory in person.

Asphalt Plant Components and Process

The stationary asphalt plant includes cold aggregate supply system, drying and heating system, hot aggregate lifting system, mixing system, finished products storage system, electric control system etc. At present, there are many types asphalt batch mix plant, such as the mobile asphalt mixing plant, stationary asphalt plant for sale, drum asphat mixing plant, etc.

asphalt mixing plant components
Asphalt Drum Mixing Plant Componets and Process
  1. The wheeled loader feeds the stones of different specifications into the corresponding cold collecting silo. After volume measurement by the belt feeder controlled by the frequency converter, the stones are sent to the drying drum by the belt conveyor and then sent to the cold material belt conveyor.
  2. Heat and dry the aggreate to the certain temperature in the way of counterflow heating with the rotation of mixing drum, the aggregates are lifed up and down repeatdedly. Then aggregate elevator will lift the aggregate  and discharge into the screening system, the aggregates will be divided into serveral specifications, then five specifcation will be conveyed into the weighing system to measure.
  3. In the process of drying heating the cold aggregates, there are old powder produced, they will be sent to the dust collecting and disharged into the recycling storage bin. And convey the new powder to the mineral powder storage bin. The new and old powder will be discharged into the powder weighing system. After weighing, they will be conveyed to the mixing drum.
  4. After the weighing of stones, powder and asphalt, begin to mix the mixture and after the mixing process finished, discharge the finished products to the finished products storage bin and then discharge them to the asphalt conveying truck. Start mixing after weigning the stones, powder and asphalt, discharge the finished product to the finished product silo and to the asphalt convey truck.

part of asphalt mix plant
component of asphalt batching plant

component of asphalt batch mix plant
asphalt batch mix plant control system

Types of asphalt plants for Sale

We Daswell provide the different types asphat plants for sale to meet the different requirement of the customers.

According to the mobility, there are stationary type and mobile type. Mobile type asphalt batch mix plant is suitable for the small or medium scale construction thise short period projects.those short period or small or medium size of construction projects. For the large construction projuects, the stationary type asphalt plant is an ideal choice for you.

SAP 5000 Large Size Hot Mix Asphalt Plant
Stationary Asphalt Plant

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MAPY Series Small Portable Asphalt Plant
Mobile Asphalt Plant

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Stationary Asphalt Mixing Plant Parameters:

Model SAP1000 SAP1500 SAP2000 SAP3000 SAP4000 SAP5000
Productivity(t/h) 80 120 160 240 320 400
Total Power(Oil)(kw) 280 339 465 570 710 790
Tower Power(Coal)(kw) 315 365 525 650 796 870
Space Needed(L×W)(m) 30×40 30×43 35×55 35×55 38×56 38×56
Total Height(m) 21 23 25 27 31 31

Mobile Durm Asphalt Plant Parameters:

Model Capacity(t/h) Weighing Accuracy(%) Total Power(kw) Fuel Consumption(kg/t)
Aggregate Asphalt Coal Oil
MADP-40 40 ±1.5 ±1 75 10~13 5.5~7
MADP-60 60 ±1.5 ±1 128 10~13 5.5~7
MADP-80 80 ±1.5 ±1 165 10~13 5.5~7
MADP-100 100 ±1.5 ±1 200 10~13 5.5~7

According to the mixing method, we provide the drum mixing plant and forced mix asphalt plant for your choice. The drum mixing plant is suitable for the lower requirement for the asphalt.  If you need amount of asphalt mixture in the certain time, the forced mix asphalt batch mixing plant is the good choice for you.

Mobile Asphalt Drum Mixing Plant
Drum Type Asphalt Plant

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MAPY Series Asphalt Plant
Forced Asphalt Mixing Plant

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Mobile Asphalt Forced Mixing Plant Parameters

Model MAPY-700 MAPY-1000 MAPY-1500 MAPY-2000
Capacity(t/h) 60 80 120 160
Mixer Capacity(kg/batch) 700 1000 1500 2000
Fuel Consumption(kg/t) ≤6.5(oil fuel)
Weighing Accuracy(%) Hot aggregate:±0.5,  Asphalt:±0.3,  Filter:±0.2
Operation Mode Fully automatic/ Semi automatic/ Manual
Plant Covering Area(m) Length 35 40 40 42
Width 26 28 32 32
Height 15 15 16 16

According to the productivity, our asphalt mixing plant for sale includes small size, medium size and large size type. You can choose the suitable specifications for your projects or business. Of course, you also can consult us if you have no idea.

MAPY Series Small Portable Asphalt Plant
Small Size Asphalt Plant

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SAP 5000 Large Size Hot Mix Asphalt Plant
Large Asphalt Plant

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How does an asphalt  plant work?

First, loaders convey the sand and stones to the corresponding cold storage. After weighing, the raw materials are transferred to the drying drum.Then, after drying and heating, the cold aggregate is fed into the hot aggregate sifter through the hot aggregate elevator.
Through the sieving machine, the hot aggregate is divided into different sizes and sent to the corresponding hot aggregate storage tank for storage.

Daswell Asphalt Mixing Plant Work Site
Daswell Asphalt Mixing Plant Work Site

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Then the aggregate of different specifications will be put into the metering bin in batches according to the set proportion for cumulative metering.Meanwhile, the hot bitumen and powder of the asphalt supply system are weighed.Finally, mix the materials. You get the finished asphalt mixture.The asphalt mixture can be discharged directly into trucks or finished goods warehouses.

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